Prototype Engineer



217 Dunning St Paul P Andrews 

Madison WI 53704 





Master Mechanic-

Service Writer Budget Bicycle Center 2014-2016


Successful multi-store shop located on UW Madison campus catering heavily on repair

    • Accurately assess issues with customer products & quote within cost and timeline

    • Troubleshoot & repair/replace components, tune/overhaul within quoted budget

    • Inspect and repair any damaged or compromised carbon fiber product

    • Restore vintage bicycles to period correct specifications for museum shows & sale

Warranty Analyst-

Technical Support Trek Bicycle Corporation 2010-2014


Trek Bicycle has become a global billion dollar manufacturer of bicycles and accessories

    • Daily inspection and determination of product failure of returned warranty product

    • Dissect carbon fiber product to view possible laminate layup manufacturing issues

    • Communicate corrective actions to vendors tasked with manufacturing the parts

    • Create solutions to unresolved issues posed to Trek from dealers and consumer

Applications Engineer-

Advanced Concept Group Trek Bicycle Corporation 1999-2010


Trek's Advanced Concept Group (ACG) was a small group of Designers, Engineers, and Prototype fabricators responsible for producing functional & innovative prototypes for pro race teams and potential future production products

    • Create CAD data, program & CNC complex parts in carbon, aluminum, foam etc.

    • Utilize my background in bicycle design to fabricate bicycles for professional teams

    • Design & fabricate custom tooling for prototyping and test fixtures

    • Manage a project from concept to functional prototype with manufacturing considerations


Engineering Technician-

Prototype Development Trek Bicycle Corporation 1992-1999


Prototype Development would ensure product was suitable for high volume production

    • Communicate new product interface inconsistencies with Product managers

    • Create BOM's, calculate spoke & housing length for each model in production

    • Relocated to China to monitor production of Trek's bicycles and components in many manufacturing plants including Giant and Shimano

Service Manager-

Trek Bicycle Concept Store Trek Bicycle Corporation 1991-1992


Trek opened the pilot concept retail store as a “showcase” & model for future stores

    • Trek now has over 800 retail stores globally

Service Manager Haacks Cycle 1988-1991

A multi-store bicycle shop that has been in the Madison WI area since the 1930's

    • Full service shop with a range of sales from kids to racers

Mechanic/ sales Village Peddler 1985-1988

This was a small shop located in Sun Prairie WI with a sister store in Madison

    • New bike sales with an off season business of xc ski rental & hockey equipment



Additional Experience


  • Carbon fiber fabrication, analysis & repair

  • 3D printing

  • TIG

  • Oxy-acealyne

  • Molding & casting

  • Solidworks

  • Milltronics CNC

  • Surfcam CAM

  • Kaizen / 5S

  • Framebuilding & design


  • ID#: 122334
  • Location: Madison, WI , 53704

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